精密模具加工领域应用

鸭博娱乐WENDINGSHIXIAN5-20μmJIAGONGJINGDU

应用案例

QUMIANJINGMIJIAGONG

WENDINGSHIXIANMIANLUNKUOJINGDU10μm

SANZHOUWUZHOUJIEXUJIAGONG

JIEDAOWUCHAXIAOYU5μm

MOJU“ZHIPEIBUXIU”

鸭博娱乐TIGAOSHIPEIMODEYICICHENGGONGLV

REWANMOJUMOREN

材料: HPG-53

尺寸: 180×120×20mm

机床: JDGR200T

亮点: + 无基准轮廓度小于6μm
+ 所有位置表面粗糙度Ra≤0.6 μm

QICHECHACHEZHIDONGSIHUILUQIAOTIMOJUXIANGJIAN

材料: H13(HRC52)

尺寸: 141×131×197mm

机床: JDGR400T

亮点: + 曲面尺寸精度±10μm
+ 表面刀纹一致性好,粗糙度Ra≤0.2 μm

QICHECHEDENGMOJU

材料: S136(HRC30)

尺寸: 75×100×96mm

机床: JDGR400T

亮点: + 曲面尺寸精度±10μm
+ 表面刀纹一致性好,粗糙度Ra≤0.3 μm

QICHECHEMENMOJUXIEDINGXIANGKUAI

材料: H13(HRC52)

尺寸: 250×200×172mm

机床: JDCT600T+JDGR400T

亮点: + 使用刀具:D21R0.8、D6R3、D4R2、D2R1等
+ 三轴五轴接序后,1min内完成工件位置找正
+ 表面接刀痕小于5μm

QICHEFADONGJIGANGTIMOJUXIANGJIAN

材料: H13(HRC52)

尺寸: 183×184×191mm

机床: JDCT600T+JDGR400T

亮点: + 使用刀具:D21R0.8、D6R3、D3R1.5、D1.5R0.75等
+ 曲面余量极差15μm
+ 表面纹路均匀,表面粗糙度Ra<0.2μm
+ 表面接刀痕小于5μm

QICHECHEMENMOJUXIEDING

材料: S136(HRC30)

尺寸: 115×89×125mm

机床: JDCT600T+JDGR400T

亮点: + 使用刀具:D21R0.8、D8R0.5、D6R0.5、D1R0.5等
+ 表面粗糙度Ra 0.12-0.3μm
+ 表面接刀痕小于5μm
+ 试生产1016件,一次性合格率为98%

DAXINGQICHEMOJU

材料: 龙记50#模具钢

尺寸: 900×500×260mm

机床: JDHGT1200

亮点: + 在机测量技术检测曲面加工余量,提高配模的一次成功率
+ 装配尺寸精度±15μm
+ 表面粗糙度Ra<0.3μm

1

JIAGONGQIANJIANCE,QUEDINGGONGJIANZHUANGTAI

2

鸭博娱乐JIAGONGZHONGJIANCE,FENXIWUCHA,JISHIXIUZHENG

http://file.shsumei.com/website/jingdiao/cn/images/mold-precision/part2-10-enlarge.png

3

JIAGONGHOUJIANCE,QUEBAOMOJUHEGEXIAJI

4

SHIXIANPEIMOYICICHENGGONG

核心技术支撑

鸭博娱乐PEIZHIJD150SZHUZHOU,KUODAYONGDAOFANWEI

ZHUZHOUZAIMOJULINGJIANJIAGONGZHONGDEZUOYONGFEICHANGGUANJIAN,CHULEBAOZHENGBIAOMIANZHILIANGZHIWAI,HAIYAOSHIYINGBUTONGDEDAOJULEIXING。GAOXINGNENGDEJD150SGAOSUJINGMIDIANZHUZHOU,KEFAHUIBUTONGDAOJUDEQIEXUENENGLI,ZHICHIGENGDADEYONGDAOFANWEI,JIANSHAOMOJUJIAGONGDEGONGXUSHULIANG。

JINGDIAOZAIJICELIANGJISHU

DUIYUMOJUSHENGCHANZHONGCHANGJIANDERENGONGXIUMOHEERCISHANGJIFANGONGXIANXIANG,JINGDIAOZAIJICELIANGJISHUKEZAIJIJIANCEMOJUJIAGONGGUOCHENGZHONGDEGUANJIANGONGBUQIEXUEYULIANG,CAOZUORENYUANKEGENJUJIANCEJIEGUO,JISHIDIAOZHENGHOUXUGONGYIFANGAN,BAOZHENGMEIYIGONGBUJIAGONGDAOWEI。JIAGONGWANCHENGHOUJINXINGXIAJIQIANDEPINZHIJIANCE,BAOZHENGCHANPINHEGEXIAJI,TISHENGMOJUJIAGONGDEYICICHENGGONGLV,SHIXIANLIANXU、WENDING、GAOXIAODEJINGMIMOJUJIAGONG。

加工前检测工件来料余量,
确定工件状态

加工中检测关键工步切削余量,
及时调整加工工艺

http://file.shsumei.com/website/jingdiao/cn/images/mold-precision/part4-3-enlarge.png

加工后检测成品余量和尺寸,
确保模具合格下机

JINGDIAODAOJUJIANCEXITONG

JINGDIAODAOJUJIANCEXITONGKEDUIDAIRJIAODAOJUDEZHIJINGWUCHAHELUNKUOWUCHAJINXINGZAIJIJIANCEHEZHINENGBUCHANG,YOUXIAOJIANSHAOYOUDAOJUJINGDUYINQIDEJIAGONGJINGDUCHAOCHAWENTI。

KAIQI3DYUANJIAOBUCHANGGONGNENG

鸭博娱乐 JINGDIAOZHUANYE CAM RUANJIAN

ZAIJIJIANCEDAOJULUNKUO

JIGUANGDUIDAOYI

DAOJUPIANCHAZHIZHINENGBUCHANG

JINGDIAOJD50SHUKONGXITONG

JINGDIAOZHUANYECAMRUANJIAN

鸭博娱乐 JINGDIAOZHUANYECAMRUANJIANJDSoft SurfMill JUBEIWANSHANDEJIAGONGGONGYIKAIFA、CELIANGGONGYISHEJI、GUANKONGFANGANGUIHUADENGTESEGONGNENGMOKUAI,MANZUDUOZHONGGONGYIBIANCHENGXUQIU,BAOZHANGJIAGONGXIAOLVHEZHILIANG。

WUZHOUQINGGENQINGJIAO

JIAGONGGONGYIKAIFA

GONGJIANWEIZHIWUCHABUCHANG

JIANCEGONGYISHEJI

http://file.shsumei.com/website/jingdiao/cn/images/mold-precision/part6-3-enlarge.png

YIJIANQIDONG

GUANKONGFANGANGUIHUA